Solventless extraction is a cutting-edge method of producing cannabis concentrates. Unlike traditional methods that use chemicals, this process harnesses the power of heat, pressure, ice, or water to meticulously separate trichomes from the biomass. These trichomes are rich reservoirs of cannabinoids and terpenes, forming the foundation for pure and potent concentrates. Dive into the world of solventless extracts and experience nature’s true essence.
Commercial Solventless Extraction Equipment Offerings
Discover the WT-MICRO: compact excellence in solventless extraction. A 150 L tank featuring our unique double-torus agitation and false bottom filter handles up to 20 kg of fresh frozen or 6 kg of dry biomass per batch. In just 10 hours, one operator can process up to 80 kg of fresh frozen biomass.
Meet the WT-CRAFT+ by Whistler Technologies: the future of solventless extraction. This state-of-the-art unit, optimized for iceless extraction, boasts a hash-specific separator. With its 300 L tank, process up to 40 kg of fresh frozen or 12 kg of dry biomass in one run. In just 10 hours, a single operator can handle up to 160 kg of fresh frozen biomass.
The WT-2000 stands as our pinnacle for large-scale extraction in cannabis, hemp, and hops. With the capacity to handle up to 160 kg of fresh frozen or 53 kg of dry biomass, this powerhouse demands ample space with its need for expansive bay doors and lofty ceilings. Its integrated CIP system ensures efficient cleaning, while optional automation upgrades enhance operational ease.
Solventless Extraction Equipment Comparison
| Feature | WT-MICRO | WT-CRAFT+ | WT-2000 |
|---|---|---|---|
| Capacity | Up to 20 kg fresh frozen or 6 kg dry biomass per batch | Up to 40 kg fresh frozen or 12 kg dry biomass per batch | Up to 160 kg fresh frozen or 53 kg dry biomass per batch |
| Processing Time | Up to 80 kg fresh frozen biomass in 10 hours | Up to 160 kg fresh frozen biomass in 10 hours | Not specified |
| Material | Stainless steel 316 for wetted parts | Stainless steel 316 and 304 for wetted and non-wetted parts | Stainless steel 316 and 304 for wetted and non-wetted parts |
| Special Features | Double-torus agitation, false bottom filter | Iceless extraction, hash-specific separator | Built-in Clean-In-Place (CIP) system, optional automation |
| Target Use | Compact, efficient solventless extraction | High purity and efficiency in hash production | Large-scale solventless extraction |
Solventless extraction in the cannabis and hemp industry refers to the process of separating the desirable compounds like cannabinoids (THC, CBD) and terpenes from the plant material without the use of solvent chemicals. Unlike solvent-based methods that use substances like butane, propane, ethanol, or CO2, solventless techniques rely on physical means to isolate these compounds.
Solventless extraction is highly valued for producing pure, potent, and flavorful cannabis concentrates without residual solvents, aligning with consumer demand for natural and clean cannabis products. It’s celebrated for preserving the full spectrum of the plant’s cannabinoids and terpenes, leading to a high-quality, aromatic, and effective product. This method is also considered safer and more environmentally friendly since it avoids the risks associated with handling and disposing of volatile solvents.
Solventless Extraction vs. Solvent-Based Methods
- Purity and Quality: Solventless extraction methods produce cleaner and purer extracts as they do not involve any chemical solvents, ensuring the final product is free from residual solvents.
- Safety: Without the use of flammable or toxic solvents, solventless extraction is inherently safer for operators and the environment.
- Flavor and Aroma: Solventless methods preserve the natural terpenes and cannabinoids, resulting in extracts with superior flavor and aroma profiles.
- Simplicity: These methods often require less complex equipment and fewer steps, making the process simpler and more straightforward.
- Environmental Impact: Solventless extraction is more eco-friendly as it eliminates the need for chemical solvents, reducing the environmental footprint.
- Production Scale: Determine whether you need equipment for small-scale artisanal production or large-scale commercial operations. Smaller units are ideal for boutique operations, while larger systems can handle higher volumes.
- Budget: Assess your budget to find equipment that offers the best balance between cost and functionality. High-quality equipment may have a higher upfront cost but can save money in the long run through efficiency and durability.
- Specific Needs: Consider the specific requirements of your extraction process, such as the type of material being processed and the desired end product. Different equipment may be better suited for different types of extractions.
- Ease of Use: Look for equipment that is user-friendly and requires minimal training. This can help streamline operations and reduce the risk of errors.
- Maintenance and Support: Choose equipment from reputable manufacturers that offer reliable customer support and maintenance services to ensure smooth operation and longevity of the equipment.
- Which type of solventless extraction equipment is best for small & large scale operations?
For small-scale operations, rosin presses are a popular choice due to their simplicity and efficiency. For large-scale operations, automated systems like ice water extraction machines are ideal for handling higher volumes. - How do I maintain and clean my solventless extraction equipment?
Regular maintenance includes cleaning all parts after each use, checking for wear and tear, and following the manufacturer’s guidelines for upkeep. Use appropriate cleaning agents that do not leave residues. - Can solventless extraction equipment be used for both CBD and THC extraction?
Yes, solventless extraction equipment can be used to extract both CBD and THC from cannabis and hemp plants, making it versatile for different product lines. - Do you offer any assistance with the setup of solventless extraction equipment?
Yes, we provide comprehensive setup assistance and training to ensure your equipment is installed correctly and operates efficiently. - What is the typical yield of solventless extraction equipment?
Yields can vary based on the quality of the raw material and the specific equipment used, but solventless extraction typically yields high-quality extracts with excellent cannabinoid and terpene profiles.
